2195鋁鋰合金摩擦攪拌焊接頭組織
發(fā)布人：上海艾荔艾合金股份有限公司www.shailiai.cn
更新時(shí)間：2016-06-03
采用圓柱形攪拌頭和帶螺紋攪拌頭，制備2195-T8鋁鋰合金摩擦攪拌焊接頭，研究攪拌頭前進(jìn)速度與旋轉(zhuǎn)速度對(duì)接頭孔洞缺陷的影響，分析接頭的顯微組織特征。
2195鋁鋰合金摩擦攪拌焊接頭組織Structure of friction-stir welding joint of 2195 Al-Li alloy采用圓柱形攪拌頭和帶螺紋攪拌頭，制備2195-T8鋁鋰合金摩擦攪拌焊接頭，研究攪拌頭前進(jìn)速度與旋轉(zhuǎn)速度對(duì)接頭孔洞缺陷的影響，分析接頭的顯微組織特征。結(jié)果表明:當(dāng)圓柱形攪拌頭旋轉(zhuǎn)速度與前進(jìn)速度比值不當(dāng)時(shí)，在接頭前進(jìn)側(cè)下部容易產(chǎn)生貫穿整個(gè)接頭的隧道型缺陷(連續(xù)孔洞);采用帶螺紋攪拌頭可以消除接頭的這種缺陷，有效提高接頭抗拉強(qiáng)度。2195-T8鋁鋰合金基材中強(qiáng)化相包括T1相(Al2CuLi)和θ′相(Al2Cu);熱機(jī)影響區(qū)所有θ′相及大部分T1相溶解;而焊核區(qū)T1相和θ′相均完全溶解，并在焊核區(qū)產(chǎn)生較多位錯(cuò)。熱影響區(qū)和基材為沿軋制方向的板條狀晶粒;熱機(jī)影響區(qū)晶粒發(fā)生偏轉(zhuǎn)和變形;焊核區(qū)晶粒均發(fā)生再結(jié)晶，但焊核區(qū)邊緣近熱機(jī)影響區(qū)再結(jié)晶晶粒尺寸較小，而中心焊核區(qū)再結(jié)晶晶粒長(zhǎng)大。
The friction stir welding (FSW) joints of 2195-T8 Al-Li alloy were prepared by straight cylindrical pin and threaded cylindrical pin. The effect of rotational speed and welding speed on the hole defect was investigated, and the microstructure of the FSW joint was observed. The results show that when the straight cylindrical pin is used at an inappropriate ratio of rotational speed to welding speed, continuous hole (or tunnel) at the bottom of advancing side forms. Meanwhile, this defect can be eliminated by the threaded cylindrical pin, and the joint strength is effectively enhanced. The strengthening precipitates of 2195-T8 Al-Li alloy consist of T1 (Al2CuLi) and θ′(Al2Cu). In thermo-mechanically affected zone (TMAZ), all θ′ precipitates but most T1 precipitates are dissolved. While, all the θ′ and T1 precipitates in nugget zone (NZ) are dissolved, and a lot of dislocations generate. The TMAZ grains under go deflection and deformation during the welding process. The NZ grains are recrystallized, and the recrystallized grains of the NZ close to the TMAZ are larger than those of the NZ center.
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