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橢圓旋扭管反復(fù)凝熔法制備半固態(tài)A356鋁合金漿料

發(fā)布人:上海艾荔艾金屬材料有限公司bt990.com.cn 更新時間:2015-09-22
采用橢圓旋扭管反復(fù)凝熔法制備半固態(tài)A356鋁合金漿料。
橢圓旋扭管反復(fù)凝熔法制備半固態(tài)A356鋁合金漿料Preparation of semi-solid A356 Al alloy slurry by?repeated heating-cooling method with elliptical-twisted tubes
采用橢圓旋扭管反復(fù)凝熔法制備半固態(tài)A356鋁合金漿料。結(jié)果表明:橢圓旋鈕管反復(fù)凝熔技術(shù)具有旋扭強(qiáng)制對流促進(jìn)初生晶核游離、自攪拌加強(qiáng)熔體剪切、反復(fù)凝熔促進(jìn)形核的作用,可使初生α晶核演變?yōu)榍蛐位蚪蛐尉Я?。橢圓管長短軸比、旋扭強(qiáng)度以及凝熔頻率對半固態(tài)漿料的微觀組織有顯著影響。隨著長短軸比、旋扭強(qiáng)度和凝熔頻率的增大,晶粒細(xì)化和圓整效果顯著提高;但長短軸比過大,容易堵塞流道;當(dāng)旋扭強(qiáng)度超過13.5 (°)/cm時,晶粒細(xì)化和圓整效果沒有明顯提高;當(dāng)凝熔頻率超過40 μm?1時,晶粒細(xì)化作用不再增強(qiáng),圓整度反而降低。在橢圓長短軸比為1.8?1、旋扭強(qiáng)度為13.5 (°)/cm、凝熔頻率為40 μm?1的條件下可制得晶粒直徑細(xì)小、形狀圓整的半固態(tài)漿料。
The semi-solid slurry of A356 aluminum alloy was prepared by the repeated heating-cooling method with the elliptical-twisted tubes. The results indicate that by the repeated heating-cooling method with elliptical-twisted tubes the microstructures of primary grains are transformed from dendritic or rosette-shaped to fine net-globular under the action of grains detachment due to the forced convection, shear caused by self-stirring and heterogeneous nucleation because of repeated heating/cooling. The axial ratio, twisting strength and heating-cooling frequency have significant influences on the microstructure of the semi-solid slurry. With the increase of axial ratio, twisting strength and heating-cooling frequency, the grain refinement and sphericity of particles have remarkable improvement. However, at the twisting strength over 13.5 (°)/cm and heating-cooling frequency over 40 μm?1, the grain refinement does not have a much improvement and the sphericity decreases on the contrary. At the axial ratio of 1.8:1, twisting strength of 13.5 (°)/cm and heating-cooling frequency of 40 μm?1, the favorable microstructure of semi-solid A356 aluminum alloy can be generated by the repeated heating-cooling method with the elliptical-twisted tubes.
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